RocCera

Advanced Ceramic Manufacturing & Machining

Plus Precision Polyurethane & Metal Machining

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RocCera Manufacturing Capability

RocCera has the in-house expertise to cost-effectively manufacture the toughest ceramics known today. We have YEARS of knowledge and experience deploying ceramics into actual manufacturing environments, and access to a wide range of technologies for further growth.

In the past, a ceramic component has been 2x to 5x more expensive than a comparable steel component. Traditional ceramic machining requires diamond tooling and longer processing time. That constitutes about 80% of the cost.

RocCera will work with customers as a team to meet their specific demands for application of advanced ceramic in a product or processing equipment for improved performance and longer life. We will design, build prototypes and manufacture low, medium or high volume ceramic components. Our broad experience of implementing advanced ceramic as a longer lasting replacement material for a variety of applications will help our customers to be competitive in the marketplace.

Our state-of-the-art equipment and highly competent and experienced machinists allow us to offer services which include:

Ceramics

  • Cold Isostatic pressing
  • Dry pressing
  • Injection molding
  • Green machining (pre-sintered)
  • Sintering in air and controlled atmosphere
  • Precision machining, grinding and jig grinding
  • Lapping and polishing
  • Metal to ceramic joining
  • Heat shrinking by induction heating
  • High temperature conventional and Microwave kilns

Metals, Polyurethane and Plastics

  • Milling Operation: Okuma Vertical Milling Center, Moore Boring Mill, Trak Mill, Bridgeport Prototrak Knee Mill (2), Matsuta Milling Center (2)
  • Turning Operation: Okuma, Mazak & Haas Turning Center
  • Grinding Operation: Moore Jig Grinder, DoAll Grinder, Okamoto Surface Grinder, Chavelier Grinder
  • Prottrak CNC Lathes (2)
  • CNC Router Table
  • Induction Heating Center

Steel Machining

  • Turning
  • Heat treating/surface modification
  • Drilling & Boring
  • Bonding – rubber to metal, ceramic to metal
  • Surface Grinding
  • Interference fitting by induction heating
  • Jig Grinding
  • Brazing

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RocCera, LLC • 771 Elmgrove Road, Rochester NY 14624 • Tel: 585.426-0887 • Fax: 585.426-0884 • eMail: info@roccera.com
RocCera offers extensive manufacturing capabilities